Die Casting Plunger Tips
Copper Titanium Die Casting Plunger Tips
Maximizing Die Casting Machine Performance
Pahwa MetalTech’s Copper Titanium Plunger Tips are engineered to deliver exceptional wear resistance and outstanding thermal conductivity, ensuring superior performance and a significantly longer service life in High-Pressure Die Casting (HPDC) machines.
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Manufactured from 100% Beryllium-free Copper Titanium alloy, these plunger tips are not only safe for operators but also environmentally friendly, making them the preferred choice for sustainable die casting operations.
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By combining advanced metallurgy with precise manufacturing processes, our Copper Titanium Plunger Tips help reduce casting rejections, improve productivity, and minimize downtime. The enhanced heat dissipation ensures stable casting temperatures, reducing thermal fatigue and extending maintenance intervals.
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Whether for standard or customized designs, Pahwa MetalTech delivers plunger tips that meet the highest standards of durability, safety, and performance for the most demanding die casting applications.
Key Features
Superior Plunger Life
Compared to conventional Cast Iron Plungers, Copper Titanium Tips give a much longer life reducing downtime of the machine
Reduce Casting Rejections
Every time any Plunger is coming to its end of life it leads to casting rejections. Longer life of tips, lower overall rejections.
Improve Productivity
A Longer Life of Plunger allows you to produce more with lesser downtimes which leads to higher productivity.
Improve Shot Sleeve Life
Copper Titanium Tips do not score the shot sleeve like other high hard plungers tips, making your shot sleeve to run longer
Enviornmentally Friendly
Copper Titanium Plungers Tips can be easily machined to the next lower size without any risk of carcinogen or environmental hazard.
Copper Titanium Solid Plunger Tips
Copper Titanium Solid Plunger Tips (sometimes referred to as pistons) are the simplest and most user-friendly plunger tip design. They can be reused multiple times by machining to the next smaller diameter, offering excellent cost efficiency for high-volume production.
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Manufactured from 100% Beryllium-free Copper Titanium alloy, these tips eliminate the risk of exposure to fatal beryllium-related diseases, ensuring a safe and environmentally responsible solution for die casting operations. Their robust construction and ease of reconditioning make them a reliable choice for consistent, long-term performance.
Copper Titanium Sleeves for Bayonet Type Plunger Tips
Bayonet-type plunger tips are a more complex system that requires the assembly of multiple components for a single plunger. Their main advantage lies in the steel body construction, significantly lowering the overall plunger cost. Only the sleeve—directly in contact with the shot sleeve—is made from copper alloys, allowing for targeted wear resistance without replacing the entire plunger.
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For Bayonet Type Plunger systems, Pahwa MetalTech manufactures fully finished replacement sleeves in 100% Beryllium-free Copper Titanium alloy. These sleeves deliver consistent quality, high wear resistance, and excellent thermal conductivity—while eliminating the health hazards associated with Copper Beryllium alloys.
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For customers preferring in-house machining, we also supply copper-titanium alloy rings, enabling users to machine them to their precise internal specifications.
